Toothed belt
| Title: | Toothed belt |
|---|---|
| Patent Number: | 9,752,648 |
| Publication Date: | September 05, 2017 |
| Appl. No: | 14/001458 |
| Application Filed: | February 16, 2012 |
| Abstract: | Provided is a toothed belt that has satisfactory durability even under high-temperature and high-load conditions or within an oil or water environment. The toothed belt 10 comprises a belt body 13 including a tooth rubber portion 11 and a backing rubber portion 12. A surface of the tooth rubber portion 11 is covered with a facing fabric 20. The facing fabric 20 is subjected to RFL treatment, and has an outer surface 21 covered with a hardened material of a first epoxy resin. The softening point of the hardened material of the first epoxy resin is, for example, 110° C. or higher. The epoxy equivalent of the first epoxy resin is, for example, 100 to 1500 g/eq. Alternatively, the facing fabric 20 is subjected to impregnation treatment with a treatment agent including a second epoxy resin, a hardener for hardening the second epoxy resin, and a rubber component. |
| Inventors: | Sakamoto, Keiji (Yamatokoriyama, JP); Uchigashima, Shinji (Yamatokoriyama, JP); Sakamoto, Masanao (Yamatokoriyama, JP) |
| Assignees: | Gates Corporation (Denver, CO, US) |
| Claim: | 1. A toothed belt comprising a belt body that includes a tooth portion and a tooth bottom portion alternately provided on one surface side thereof along the longitudinal direction, and a facing fabric which is provided on the one surface of the belt body and has an outer surface covered with a hardened material consisting of a hardened first epoxy resin. |
| Claim: | 2. The toothed belt according to claim 1 , wherein the softening point of the hardened material of the first epoxy resin is 110° C. or higher. |
| Claim: | 3. The toothed belt according to claim 1 , wherein the epoxy equivalent of the first epoxy resin is 100 to 1,500 g/eq. |
| Claim: | 4. The toothed belt according to claim 1 , wherein the hardened material of the first epoxy resin is applied to the facing fabric after the facing fabric is subjected to RFL treatment. |
| Claim: | 5. The toothed belt according to claim 1 , wherein the first epoxy resin is hardened by a first hardener. |
| Claim: | 6. The toothed belt according to claim 5 , wherein the first hardener includes at least one hardener selected from the group consisting of amine-based hardener, acid anhydride-based hardener, phenol novolak-based hardener, imidazole-based hardener, and dicyandiamide-based hardener. |
| Claim: | 7. The toothed belt according to claim 6 , wherein the first hardener is an imidazole-based hardener. |
| Claim: | 8. The toothed belt according to claim 1 , wherein the first epoxy resin includes at least one epoxy resin selected from the group consisting of bisphenol A epoxy resin, bisphenol F epoxy resin, novolak-type epoxy resin, biphenyl-type epoxy resin, phenoxy-type epoxy resin, and long-chain aliphatic epoxy resin. |
| Claim: | 9. A method of manufacturing a toothed belt having a belt body that includes a tooth portion and a tooth bottom portion alternately provided on one surface side thereof along the longitudinal direction, said method comprising: coating one surface of a facing fabric with a first epoxy resin solution consisting of a solvent, a first epoxy resin and a first hardener; evaporating the solvent; integrating rubber disposed on the other surface side of the coated facing fabric with the facing fabric; and hardening the first epoxy resin coating the facing fabric by vulcanization. |
| Claim: | 10. The toothed belt according to claim 1 , wherein the first epoxy resin includes at least one epoxy resin selected from the group consisting of novolak-type epoxy resin and bisphenol-A epoxy resin. |
| Claim: | 11. The toothed belt according to claim 4 , wherein the dry weight per unit area of the first epoxy resin applied to the facing fabric is less than half of the dry weight per unit area of the RFL treatment. |
| Claim: | 12. The toothed belt according to claim 1 , wherein said facing fabric has unevenness on the outer surface due to a weave texture of the facing fabric, and wherein said dry weight per unit area of the first epoxy resin applied to the facing fabric is such that said unevenness remains on the outer surface. |
| Claim: | 13. The toothed belt according to claim 1 , wherein the dry weight per unit area of the first epoxy resin applied to the facing fabric is in the range from about 10 g/m 2 to about 50 g/m 2 . |
| Claim: | 14. The toothed belt according to claim 1 , wherein the hardened material of the first epoxy resin is applied to the facing fabric after the facing fabric is subjected to a treatment agent composition including a second epoxy resin, a second hardener for hardening the second epoxy resin, and a rubber component. |
| Claim: | 15. The toothed belt according to claim 14 wherein the rubber component includes nitrile rubber, hydrogenated nitrile rubber, or hydrogenated carboxylic nitrile rubber. |
| Claim: | 16. The toothed belt according to claim 14 , wherein the weight ratio of the second epoxy resin to the rubber component is from 1:9 to 9:1. |
| Claim: | 17. The toothed belt according to claim 14 , wherein the adhesion amount (solid component) of the treatment agent composition to the facing fabric is from 5 to 200 g/m 2 . |
| Claim: | 18. The toothed belt according to claim 14 , wherein the rubber component is latex. |
| Claim: | 19. The toothed belt according to claim 14 , wherein the treatment agent composition further includes a vulcanizing agent for vulcanizing the rubber component. |
| Patent References Cited: | 5120280 June 1992 Mizuno 5310386 May 1994 Mizuno et al. 5807194 September 1998 Knutson 6419775 July 2002 Gibson et al. 6641905 November 2003 Fujimoto et al. 6656073 December 2003 Di Meco et al. 7041021 May 2006 Gibson et al. 2006/0174997 August 2006 Gibson 1302359 July 2001 03216329 September 1991 06101741 April 1994 2003096292 April 2003 2004-324832 November 2004 2009-299883 December 2009 |
| Other References: | Ashcroft, W.R., “Curing agents for epoxy resins” article from “Chemistry and Technology of Epoxy Resins”, 1993, Springer-Science+Business Media, B.V., pp. 37-71. cited by examiner Ratna, Debdatta, “Handbook of Thermoset Resins”, 2009, Lightning Source Inc., pp. 155-157. cited by examiner Machine Translation for JP 2009-299883. 2009. cited by examiner Parchem.com Methyl Ethyl Ketone Reagent Grade ACS, 2017, obtained from http://www.parchem.com/chemical-supplier-distributor/Methyl-Ethyl-Ketone-Reagent-Grade-ACS-007791.aspx. cited by examiner Japanese Patent Office, International Search Report PCT/JP2012/053606, dated Apr. 24, 2012. cited by applicant Japanese Patent Office, International Search Report, dated Apr. 24, 2012. cited by applicant |
| Primary Examiner: | Handville, Brian |
| Attorney, Agent or Firm: | Dunlap, Esq., Paul N. Thurnau, Esq., Jeffrey A. |
| Accession Number: | edspgr.09752648 |
| Database: | USPTO Patent Grants |
| Language: | English |
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