| Title: |
Motor |
| Patent Number: |
9,041,269 |
| Publication Date: |
May 26, 2015 |
| Appl. No: |
13/160026 |
| Application Filed: |
June 14, 2011 |
| Abstract: |
There is provided a motor including a rotor and a stator arranged outside the rotor in the radial direction. The rotor includes a rotor core, a plurality of magnets arranged at equal intervals in the circumferential direction of the rotor core and functioning as one magnetic pole, and salient poles integrated with the rotor core, each arranged between adjacent magnets and at a distance from the magnets. The salient poles function as the other magnetic pole. A stator has a stator core having a plurality of teeth extending in the radial direction of the stator and arranged at equal intervals in the circumferential direction, and multi-phase coils attached to the teeth. |
| Inventors: |
Kato, Shigemasa (Shizuoka-ken, JP); Yokoyama, Seiya (Shizuoka-ken, JP); Yamada, Yoji (Shizuoka-ken, JP); Koide, Keisuke (Shizuoka-ken, JP); Takemoto, Yoshiaki (Shizuoka-ken, JP); Santo, Shinji (Shizuoka-ken, JP) |
| Assignees: |
Asmo Co., Ltd. (JP) |
| Claim: |
1. A motor comprising: a rotor including a rotor core, a plurality of magnets arranged at equal intervals in a circumferential direction of the rotor core and functioning as a first magnetic pole, where each magnet of the plurality of magnets has substantially similar magnetization, and salient poles integrated with the rotor core, each arranged between adjacent magnets and at a distance from the magnets, the salient poles functioning as a second magnetic pole, where each of the salient poles has substantially similar magnetization and the substantially similar magnetization of each of the salient poles is opposing in polarity to the substantially similar magnetization of each of the magnets; and a stator arranged outside the rotor in a radial direction and having a stator core having a plurality of teeth extending in the radial direction of the stator and arranged at equal intervals in a circumferential direction, and multi-phase coils attached to the teeth, wherein the salient poles are arranged to have center portions arranged at equal intervals in the circumferential direction and each have an outer surface extending in the circumferential direction in a range of a predetermined opening angle having an axis of the rotor as a center, the salient poles include a first salient pole and a second salient pole, and the first salient pole and the second salient pole are at different positions in an axial direction of the rotor, and wherein a first opening angle serving as an opening angle of the outer surface of the first salient pole is different from a second opening angle serving as the opening angle of an outer surface of the second salient pole. |
| Claim: |
2. The motor according to claim 1 , wherein a boundary angle is represented by α at which a phase of a cogging torque generated at each of the salient poles when the opening angle of each of the salient poles is gradually changed is inverted from a normal phase into an antiphase, and a boundary angle is represented by β at which the phase of the cogging torque is inverted from the antiphase to the normal phase (where α<β), and one of the first and second opening angles is smaller than the boundary angle α or larger than the boundary angle β, and the other opening angle is not less than the boundary angle α and not more than the boundary angle β. |
| Claim: |
3. The motor according to claim 2 , wherein one of the first and second opening angles is smaller than the boundary angle α, and the other opening angle is not less than the boundary angle α and not more than {(α+β)/2}. |
| Claim: |
4. The motor according to claim 2 , wherein one of the first and second opening angles is larger than the boundary angle β, and the other opening angle is not less than {(α+β)/2} and not more than the boundary angle β. |
| Claim: |
5. The motor according to claim 1 , wherein the coils are arranged on the teeth by distributed winding. |
| Claim: |
6. A motor comprising: a rotor including a rotor core, a plurality of magnets arranged in a circumferential direction of the rotor core and functioning as a first magnetic pole, and salient poles integrated with the rotor core and each arranged between adjacent magnets and at a distance from the magnets, the salient poles functioning as a second magnetic pole; and a stator arranged outside the rotor in a radial direction and having a stator core having teeth, the number of teeth is represented by L, extending in the radial direction of the stator and arranged at equal intervals in the circumferential direction and multi-phase coils attached to the teeth, wherein each of the salient poles has an outer surface extending in the circumferential direction in a range of a first opening angle Ykθ(°) having an axis of the rotor as a center, each of the teeth has a distal end portion extending in the circumferential direction in a range of a second opening angle Tθ(°) having the axis of the rotor as a center, and the first opening angle Ykθ(°) and the second opening angle Tθ(°) are set to satisfy the following expression: Ykθ=Tθ+ (a− 1)×360(°)/ L (where a is a positive integer and is not equal to 1). |
| Claim: |
7. The motor according to claim 6 , wherein the stator further includes slots each formed between adjacent teeth, the coils are a multi-phase segment coils each having a plurality of segment conductors, each of the segment conductors has a slot insertion portion extending in the slot to penetrate the stator core in the axial direction and a slot projecting portion projecting from the slot in the axial direction, the segment conductors of different phases are electrically connected to each other in the circumferential direction at the slot projecting portions, and when the number of magnets and the number of phases of the segment coils are represented by p (p is an integer equal to or larger than two) and m, respectively, the number L of teeth satisfies the following expression: L= 2× p×m×n (where n is a positive integer). |
| Claim: |
8. The motor according to claim 6 , wherein when the number of magnets and the number of phases of the coils are represented by p (p is an integer equal to or larger than two) and m, respectively, the number L of teeth satisfies the following expression: L=p×m. |
| Claim: |
9. A motor comprising: a fourteen-magnetic-pole rotor having a rotor core, seven magnets arranged in a circumferential direction of the rotor core and functioning as a first magnetic pole, and salient poles integrated with the rotor core, each arranged between adjacent magnets and at a distance from the magnets, the salient poles functioning as a second magnetic pole; and a stator having a stator core having twelve teeth extending in a radial direction and arranged in the circumferential direction, twelve slots each arranged between adjacent teeth, and coils wound on the teeth and stored in the slots, wherein the ratio A/B of a circumferential width A of each magnet and a circumferential width B at a distal end portion of each tooth facing the rotor in the radial direction is set to satisfy the following expression: 0.85
|
| Current U.S. Class: |
31015/654 |
| Patent References Cited: |
6597079 July 2003 Miyashita et al.
6703753 March 2004 Fujinaka
7176598 February 2007 Mori et al.
8247940 August 2012 Hino et al.
2004/0056553 March 2004 Fujinaka
2004/0056554 March 2004 Fujinaka
2004/0056555 March 2004 Fujinaka
2004/0066109 April 2004 Fujinaka
2006/0145561 July 2006 Sakuma et al.
2011/0148240 June 2011 Koide et al.
62-077050 April 1987
03-003622 January 1991
09-322445 December 1997
09-327139 December 1997
2001-016806 January 2001
2002-153029 May 2002
2003-070192 March 2003
2003-189573 July 2003
2004-364389 December 2004
2005-012920 January 2005
2008-178165 July 2008
|
| Other References: |
“Japanese Application Serial No. 2010-138298, Office Action mailed Feb. 25, 2014”, (w/ English Translation), 4 pgs. cited by applicant
“Japanese Application Serial No. 2010-148916, Office Action mailed Mar. 4, 2014”, (w/ English Translation), 5 pgs. cited by applicant |
| Assistant Examiner: |
Pham, Leda |
| Primary Examiner: |
Le, Dang |
| Attorney, Agent or Firm: |
Schwegman Lundberg & Woessner, P.A. |
| Accession Number: |
edspgr.09041269 |
| Database: |
USPTO Patent Grants |
