Dual functional linear siloxanes, step-growth polymers derived therefrom, and methods of preparation thereof
| Title: | Dual functional linear siloxanes, step-growth polymers derived therefrom, and methods of preparation thereof |
|---|---|
| Patent Number: | 8,952,118 |
| Publication Date: | February 10, 2015 |
| Appl. No: | 13/569638 |
| Application Filed: | August 08, 2012 |
| Abstract: | Linear siloxane polymers having low viscosities, precise molecular weights and two distinct polymer termini are provided. Preferred viscosities are greater than 5 cSt and less than 20,000 cSt, and the preferred functionalities at the polymer termini are one hydrogen and one vinyl group, each attached to a silicon atom. Methods for producing such siloxane polymers are also described In the presence of catalysts, such as Pt0 complexes, these siloxanes undergo step-growth polymerization to form elastomers at temperatures below 150° C. |
| Inventors: | Arkles, Barry C. (Pipersville, PA, US); Goff, Jonathan D. (Philadelphia, PA, US) |
| Assignees: | Gelest Technologies, Inc. (Morrisville, PA, US) |
| Claim: | 1. A linear siloxane polymer having one unsaturated group terminus and one hydride group terminus, wherein the siloxane polymer has a degree of polymerization of at least 20 and a polydispersity less than about 1.2, and wherein a ratio of unsaturated group termini to hydride group termini is substantially 1:1. |
| Claim: | 2. The siloxane polymer according to claim 1 , wherein the degree of polymerization is at least 20 to about 1000. |
| Claim: | 3. The siloxane polymer according to claim 2 , wherein the degree of polymerization is about 20 to about 200. |
| Claim: | 4. The siloxane polymer according to claim 1 , wherein the unsaturated group is selected from the group consisting of vinyl, styryl, allyl, methallyl, hexenyl, and octenyl. |
| Claim: | 5. The siloxane polymer according to claim 1 , wherein the siloxane backbone is selected from the group consisting of diphenylsiloxane, phenylmethylsiloxane, trifluoropropylmethylsiloxane, dimethylsilylethylsiloxane, and alkylmethylsiloxane. |
| Claim: | 6. The siloxane polymer according to claim 5 , wherein the siloxane backbone is dimethylsiloxane and the unsaturated group is vinyl. |
| Claim: | 7. The siloxane polymer according to claim 1 , wherein the polymer has a viscosity of about 20 to about 20,000 cSt. |
| Claim: | 8. The siloxane polymer according to claim 1 , wherein the polymer is isolated from a reaction mixture. |
| Claim: | 9. A method of forming a monovinyl-monohydride terminated siloxane polymer having a degree of polymerization greater than 6 comprising reacting an alkyl or aryl lithium compound with trivinyltrimethylcyclotrisiloxane to form a lithium vinylalkylmethylsilanolate or lithium vinylarylmethylsilanolate, followed by reaction with a strained cyclic siloxane and termination with a hydride-containing chlorosilane. |
| Claim: | 10. The method according to claim 9 , wherein the alkyl or aryl lithium compound is selected from the group consisting of methyl lithium, butyl lithium, and phenyl lithium. |
| Claim: | 11. The method according to claim 9 , wherein the strained cyclic siloxane is selected from the group consisting of hexamethylcyclotrisiloxane; (3,3,3-trifluoropropyl)methylcyclotrisiloxane; 2,2,5,5-tetramethyl-2,5-disila-1-oxacyclopentane; triphenyltrimethylcyclotrisiloxane; and hexaphenylcyclotrisiloxane. |
| Claim: | 12. The method according to claim 9 , wherein the monovinyl-monohydride terminated siloxane polymer has a polydispersity less than about 1.6. |
| Claim: | 13. The method according to claim 9 , wherein the hydride-containing chlorosilane is selected from the group consisting of dimethylchlorosilane, phenylmethylchlorosilane, diphenylchlorosilane, and diisopropylchlorosilane. |
| Claim: | 14. A method of forming a monounsaturated-monohydride terminated siloxane polymer having a degree of polymerization greater than 6 comprising reacting an alkyl or aryl lithium compound with tetramethylcyclotetrasiloxane to form a lithium alkylmethylhydrogensilanolate or lithium arylmethylhydrogensilanolate, followed by reaction with a strained cyclic siloxane and termination with an alkyl- or aryl-methylchlorosilane having an unsaturated functionality. |
| Claim: | 15. The method according to claim 14 , wherein the unsaturated functionality is vinyl or allyl. |
| Claim: | 16. The method according to claim 14 , wherein the alkyl or aryl lithium compound is selected from the group consisting of methyl lithium, butyl lithium, and phenyl lithium. |
| Claim: | 17. The method according to claim 14 , wherein the strained cyclic siloxane is selected from the group consisting of hexamethylcyclotrisiloxane; (3,3,3-trifluoropropyl)methylcyclotrisiloxane; 2,2,5,5-tetramethyl-2,5-disila-1-oxacyclopentane; triphenyltrimethylcyclotrisiloxane; and hexaphenylcyclotrisiloxane. |
| Claim: | 18. The method according to claim 14 , wherein the monounsaturated-monohydride terminated siloxane polymer has a polydispersity less than about 1.6. |
| Claim: | 19. A linear elastomeric product having no apparent crosslinking, wherein the product is formed from a linear siloxane polymer having one unsaturated group terminus and one hydride group terminus, wherein the siloxane polymer has a degree of polymerization of at least 20 and a ratio of unsaturated group termini to hydride group termini is substantially 1:1. |
| Claim: | 20. The elastomeric product according to claim 19 , wherein the linear siloxane polymer is a monovinyl-monohydride terminated polysiloxane. |
| Claim: | 21. The elastomeric product according to claim 19 , wherein the product is formed via hydrosilylation step-growth polymerization of the linear siloxane polymer. |
| Claim: | 22. The elastomeric product according to claim 19 , wherein the linear siloxane polymer is uncompounded or compounded with a reinforcing agent or filler. |
| Claim: | 23. A method of producing an elastomeric product according to claim 19 , comprising reacting the siloxane polymer with a Pt 0 catalyst. |
| Claim: | 24. The method according to claim 23 , further comprising compounding the siloxane polymer with a filler or reinforcing agent prior to reaction with the Pt 0 catalyst. |
| Claim: | 25. The method according to claim 24 , wherein the filler is fumed silica. |
| Claim: | 26. The method according to claim 23 , wherein the linear siloxane polymer is a monovinyl-monohydride terminated polydimethylsiloxane. |
| Claim: | 27. The method according to claim 23 , wherein the reaction with the catalyst is performed at a temperature of not greater than about 150° C. |
| Current U.S. Class: | 528/25 |
| Patent References Cited: | 4013611 March 1977 Hechtl et al. 4339564 July 1982 Okamura 4876373 October 1989 Okawa et al. 5162480 November 1992 Schilling et al. 5698654 December 1997 Nye et al. 5965683 October 1999 Nye et al. 6140525 October 2000 Okawa et al. 7799888 September 2010 Arkles et al. 2007/0100109 May 2007 Hacker et al. 2007/0196309 August 2007 Tarletsky et al. 2009/0275695 November 2009 Shen et al. 2009/0297461 December 2009 Perle et al. 2011/0112497 May 2011 Shiraishi et al. 4436076 April 1996 H01-131247 May 1989 H07-258417 October 1995 H08-127657 May 1996 H11-279241 October 1999 2005336327 December 2005 |
| Other References: | Yactine et al. “Do-it-yourself functionalized silicones part 2: synthesis by ring opening polymerization of commercial cyclosiloxanes” Polym. Adv. Technol. 2010, 21, 139-149. cited by examiner Machine-generated English-language translation of JP-2005336327, translation generated Apr. 2013, 14 pages. cited by examiner Shintani et al, “A facile synthesis of hydro- and vinyl-functionalized di- and tetrasiloxanes and polyaddition via hydrosilylation”, Polymer Bulletin, vol. 37, pp. 705-710 (1996). cited by applicant Grunlan et al, “Synthesis of fluorinated copoly(carbosiloxane)s by Pt-catalyzed hydrosilylation copolymerization”, Polymer, vol. 44, pp. 981-987 (2003). cited by applicant Warrick et al, “Silicone Elastomer Developments 1967-1977”, Rubber Chemistry and Technology, vol. 52, No. 3, pp. 437-525 (1979). cited by applicant Dolgov et al, “Organosilicon Liquid Rubbers and Materials Based on them”, International Polymer Science and Technology Monograph, No. 1, RAPRA (1975). cited by applicant Office Action issued Nov. 19, 2013 in JP Application No. 2012-177215. cited by applicant |
| Primary Examiner: | Loewe, Robert S |
| Attorney, Agent or Firm: | Panitch Schwarze Belisario & Nadel LLP |
| Accession Number: | edspgr.08952118 |
| Database: | USPTO Patent Grants |
| Language: | English |
|---|