Design of an alumina forming coating for Nb-base refractory alloys

Bibliographic Details
Title: Design of an alumina forming coating for Nb-base refractory alloys
Authors: Collin S. Holgate, Carolina Frey, Melina A. Endsley, Akane Suzuki, Carlos G. Levi, Tresa M. Pollock
Source: Materials & Design, Vol 251, Iss , Pp 113652- (2025)
Publisher Information: Elsevier, 2025.
Publication Year: 2025
Collection: LCC:Materials of engineering and construction. Mechanics of materials
Subject Terms: Bond coat, Alumina, Refractory alloy, Oxidation, Materials of engineering and construction. Mechanics of materials, TA401-492
More Details: Refractory multi-principal element alloys (RMPEAs) promise to significantly enhance gas turbine engine efficiency, but their poor oxidation performance inhibits their implementation. Alumina-forming bond coat alloys can provide oxidation protection, but discovering suitable chemistries remains a challenge. We employed a design methodology that screens for alumina-formation capability using Al activity and phase constitution predictions from CalPhaD (Thermo-Calc). Alloy down-selection from approximately 7,800 alloys in the Nb-Si-Ti-Al-Hf system was conducted via analysis of calculated thermodynamic properties with number-density topology style maps. This approach is validated by creating and testing the composition Nb12Si23Ti24Al36Hf5, which forms protective alumina scales up to 1400 °C and resists pesting at 800 °C. Further, the alloy has an average coefficient of thermal expansion of ∼10.1 ppm/K, making it well matched to Nb-based refractory alloys. The methodology will be useful for the design of coatings for RMPEAs, enabling their implementation and significant efficiency benefits sooner.
Document Type: article
File Description: electronic resource
Language: English
ISSN: 0264-1275
Relation: http://www.sciencedirect.com/science/article/pii/S0264127525000723; https://doaj.org/toc/0264-1275
DOI: 10.1016/j.matdes.2025.113652
Access URL: https://doaj.org/article/e9613b5a8d7543e29d7d4b325abf64a0
Accession Number: edsdoj.9613b5a8d7543e29d7d4b325abf64a0
Database: Directory of Open Access Journals
More Details
ISSN:02641275
DOI:10.1016/j.matdes.2025.113652
Published in:Materials & Design
Language:English