Optimization of hydrothermal performance in industrial heat sinks with innovative perforated pin fin designs: A numerical approach

Bibliographic Details
Title: Optimization of hydrothermal performance in industrial heat sinks with innovative perforated pin fin designs: A numerical approach
Authors: Fatema-Tuj Zohora, Mohammad Rejaul Haque, Nabil Mohammad Chowdhury, Mostafa Kamal Fahad, Nowroze Farhan Ifraj
Source: Heliyon, Vol 11, Iss 1, Pp e41496- (2025)
Publisher Information: Elsevier, 2025.
Publication Year: 2025
Collection: LCC:Science (General)
LCC:Social sciences (General)
Subject Terms: Heat sink, Perforated pin fin, Streamline, Nusselt number, Pressure drop, HTPF, Science (General), Q1-390, Social sciences (General), H1-99
More Details: This study emphasizes the importance of optimizing pin-finned heat sinks as a means of addressing thermal engineering issues. It aims to investigate the use of perforations and unique fin designs in relation to staggered pin arrays in order to fill a gap in existing research. Three-dimensional incompressible flow simulation is performed with the Fluent software. Modeling turbulence is accomplished by employing the realizable κ-ε models, while the numerical solution of all equations pertaining to fluid flow is carried out with the proper boundary conditions. In order to make a comparison of geometry, the hydrothermal performance factor (HTPF) is utilized for Reynolds number (Re) values ranging from 8500 to 44,502. Using a Re of 44502, the Nusselt number (Nu) was found to be raised by 66.2 % for spherical cube pin fins with hexagonal perforation and 70.2 % for elliptical perforation, respectively. A reduction of about 17.6 % in the pressure drop was seen when compared with an elliptical perforated infinity loop design, which resulted in a higher hydrothermal performance factor (HTPF) that was 70 % higher than that of the cylindrical case. Furthermore, the copper-diamond composite, which was placed on an infinity loop-shaped pin fin and had elliptical perforations, yielded a 144 % increase in HTPF when the Re is 44502. Taking into account this fact, it can be concluded that the designs that have been offered are ideal for a wide variety of industrial applications that aim to significantly enhance thermal potential.
Document Type: article
File Description: electronic resource
Language: English
ISSN: 2405-8440
Relation: http://www.sciencedirect.com/science/article/pii/S2405844024175275; https://doaj.org/toc/2405-8440
DOI: 10.1016/j.heliyon.2024.e41496
Access URL: https://doaj.org/article/407529a089414935ae8a1da6368bd4c4
Accession Number: edsdoj.407529a089414935ae8a1da6368bd4c4
Database: Directory of Open Access Journals
More Details
ISSN:24058440
DOI:10.1016/j.heliyon.2024.e41496
Published in:Heliyon
Language:English