Gas-assisted microfluidic step-emulsification for generating micron- and submicron-sized droplets

Bibliographic Details
Title: Gas-assisted microfluidic step-emulsification for generating micron- and submicron-sized droplets
Authors: Biao Huang, Xinjin Ge, Boris Y. Rubinstein, Xianchun Chen, Lu Wang, Huiying Xie, Alexander M. Leshansky, Zhenzhen Li
Source: Microsystems & Nanoengineering, Vol 9, Iss 1, Pp 1-13 (2023)
Publisher Information: Nature Publishing Group, 2023.
Publication Year: 2023
Collection: LCC:Technology
LCC:Engineering (General). Civil engineering (General)
Subject Terms: Technology, Engineering (General). Civil engineering (General), TA1-2040
More Details: Abstract Micron- and submicron-sized droplets have extensive applications in biomedical diagnosis and drug delivery. Moreover, accurate high-throughput analysis requires a uniform droplet size distribution and high production rates. Although the previously reported microfluidic coflow step-emulsification method can be used to generate highly monodispersed droplets, the droplet diameter (d) is constrained by the microchannel height (b), $$d\gtrsim 3b$$ d ≳ 3 b , while the production rate is limited by the maximum capillary number of the step-emulsification regime, impeding emulsification of highly viscous liquids. In this paper, we report a novel, gas-assisted coflow step-emulsification method, where air serves as the innermost phase of a precursor hollow-core air/oil/water emulsion. Air gradually diffuses out, producing oil droplets. The size of the hollow-core droplets and the ultrathin oil layer thickness both follow the scaling laws of triphasic step-emulsification. The minimal droplet size attains $$d\approx 1.7b$$ d ≈ 1.7 b , inaccessible in standard all-liquid biphasic step-emulsification. The production rate per single channel is an order-of-magnitude higher than that in the standard all-liquid biphasic step-emulsification and is also superior to alternative emulsification methods. Due to low gas viscosity, the method can also be used to generate micron- and submicron-sized droplets of high-viscosity fluids, while the inert nature of the auxiliary gas offers high versatility.
Document Type: article
File Description: electronic resource
Language: English
ISSN: 2055-7434
Relation: https://doaj.org/toc/2055-7434
DOI: 10.1038/s41378-023-00558-4
Access URL: https://doaj.org/article/38c5ef71d6fd4bf3a4a5c67c0ba77724
Accession Number: edsdoj.38c5ef71d6fd4bf3a4a5c67c0ba77724
Database: Directory of Open Access Journals
More Details
ISSN:20557434
DOI:10.1038/s41378-023-00558-4
Published in:Microsystems & Nanoengineering
Language:English