Effect of pulsed and continuous arcs on copper powders prepared by arc micro explosion machining

Bibliographic Details
Title: Effect of pulsed and continuous arcs on copper powders prepared by arc micro explosion machining
Authors: Bo Yin, Zhenyu Zhao, Wen Hu, Hui Xu
Source: Journal of Materials Research and Technology, Vol 34, Iss , Pp 1158-1164 (2025)
Publisher Information: Elsevier, 2025.
Publication Year: 2025
Collection: LCC:Mining engineering. Metallurgy
Subject Terms: Copper powders, Pulsed arc micro explosion, Continuous arc micro explosion, Microstructure characterization, Mining engineering. Metallurgy, TN1-997
More Details: A new copper powder preparing method is proposed, which can flexibly manufacture spherical copper powders by arc micro explosion machining. The effects of pulsed arc and continuous arc on copper powders prepared by arc micro explosion machining were investigated. The properties and microstructure of the two types of copper powders were analyzed using high-resolution synchrotron X-ray computed tomography (CT), scanning electron microscopy(SEM), and Transmission electron microscope(TEM). The results showed that under the same conditions, the type of arc has an effect on the size, surface finish and crystal structure of copper powder. In contrast, it has no significant effect on the size distribution, sphericity, purity and oxygen content. Under the condition of voltage 100V and current 400A, the D50 of copper powder prepared by pulsed arc is 63.08μm, and the D50 of copper powder prepared by continuous arc is 72.24μm; the copper powder made by continuous arc has higher surface finish than that made by pulsed arc; the polycrystalline structure is easy to be obtained by the copper powder prepared by pulsed arc, while monocrystalline structure is easy to be obtained by continuous arc. The two copper powders had the advantages of narrow particle size distribution, good fluidity, high sphericity, high purity, low oxygen content and non-satellite powder, which met the requirements for copper powders in additive manufacturing (AM). This research result can serve as a basis for selecting the arc type for arc micro explosion machining of copper powders.
Document Type: article
File Description: electronic resource
Language: English
ISSN: 2238-7854
Relation: http://www.sciencedirect.com/science/article/pii/S2238785424029429; https://doaj.org/toc/2238-7854
DOI: 10.1016/j.jmrt.2024.12.139
Access URL: https://doaj.org/article/cd29f106c10e41d3b55967a549e761cc
Accession Number: edsdoj.29f106c10e41d3b55967a549e761cc
Database: Directory of Open Access Journals
More Details
ISSN:22387854
DOI:10.1016/j.jmrt.2024.12.139
Published in:Journal of Materials Research and Technology
Language:English